Automatic Die Cutting Machine

SZ Collection Complete Automated Die-Cutting and Creasing Equipment

  1. Technical specs:
Model Unit QMY1two00
(SZ1200)
QMY1300
(SZ1300)
QMY1500
(SZ1500)
Max. Paper Size  mm 1200*780 1300X960 1500X1100
Min. Paper Dimension mm 350*350 400X410 500X440
Max. Die-cutting Measurement mm 1180*760 1280X940 1480X1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Pressure T 300 three hundred 300
Cardboard sheet thickness gsm 250-800 250-800 250-800
 Corrugate sheet  Thickness mm one-7 one-7 one-7
Die-slicing Precision mm ±0.5 ±0.5 ±0.five
Whole Electrical power KW 22.five 22.5 27.five
Overall Bodyweight kg 13500 15000 18000
General Dimension mm 7000*4000*2250 7750*4100*2245 8400*4600*2245

 Characteristics of the device:
Principal Attributes:

  1. The Bobst sort reduce construction helps make the reducing system motion like a scissor, it will realize a entire and easier minimize.
  2. Major worm equipment uses alloy copper materials, right after the skilled operator’s handbook scraping treatment method and rigid standard testing, it can assures the driving parts ten many years lifestyle.
  3. The main chains undertake imported British Renold brand name, the variances of 10 chains are less than .2mm.
  4. The link between equipment box and driving shaft adopts sleeve and pin composition ensuring a powerful relationship.
    1. Speed:  

The equipment adopts frequency controller to obtain stepless speed acceleration which can achieve to 5000 times for each hour. Throughout genuine manufacturing, it can generally operate at 3600 to 4200 occasions for each hour in accordance to the top quality of the board. If the quality of the paper is excellent, a great operator even can run the device at maximum pace.

  1. Safety:

As it is proven in the photograph of the machine, the equipment adopts  automatic paper feeding technique which keeps the operator away from the die-reducing component. The mounting and adjustment of the die plate is also carried out outside the house of the die-chopping part with sensors and detectors at die-chopping component to make sure that the device can not be started when the die-chopping plate is at adjustment status.
Aside from the sensors at die-chopping component, there are sensor or technique switches at window portion to make the complete machine at checking status to ensure its basic safety.

  1. Operation comfort:

There is Guy-device interface put in in the control panel which will demonstrates the safety status of the machine as properly as malfunctions to facilitate the operator. Digital camera is also installed in front of the operator for him/her to monitor the operation position at the shipping portion.

  1. Principal Constructions and Important Material Utilized
    1. Four Primary Huge Components:

They are: base station, relocating platform, upper platform and equipment wall. The base station is manufactured of gray solid iron -HT two hundred the relocating platform is ductile iron – QT forty two-10 and the equipment wall is high quality A3 metal.

  1. Main Travel:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a transferring set to make certain steady pressure out set of not much less than three hundred tons.

 
The materials for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-three.

  1. Die-slicing and Creasing Component:

The generate is transferred by way of crank rod to pendulum which will provide the shifting platform to go up and down to reach die-minimize and creasing function.
The pendulum is produced of high high quality ductile iron. The pendulum axis is accomplished by induction harden with surface hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 kind automated die-reducing and creasing equipment. In comparison with computerized die-slicing and creasing equipment which is used for cardboard die-slicing, this type of computerized die-chopping and creasing device is largely utilised for corrugated board which requirements less stress for die-reducing, in this case very some producers have manufactured smaller width on the pendulum and more compact diameter on the pendulum shaft. We maintain broader pendulum and bigger diameter on its shaft to make our equipment previous for a lengthier existence.
The die-cutting plate employs 7 mm seventy five Crl plate which has much more hardness and existence span than the manganese plate.  

  1. Board Conveying:

It adopts 3-cam intermittent positioning system to ensure the boarding conveying precise and secure.
The device uses gripper bar variety with 12A prolonged joints chain which is much less in fat and considerably less shock to the intermittent device underneath the precondition to guarantee the energy of the chain. The manufacturer of the chain is Renold U.K with high precise and quality. .    
The Gripper bar adopts aviation aluminum with three bridge sort- light in weight and large in toughness.

  1. CZPT Element

The electrical components are developed and assembled in accordance to the CZPTpean CE standard and uses planet vast recognized manufacturer merchandise.
 

  1. Installation of Die

The die mounting and dismounting adopts aspect withdrawing methods which time conserving and straightforward for operation.
There are two techniques for the fixation of the die-possibly by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is simple, convenient and dependable.

  1. Special Figures of Our Machine:
    1. Clever And Specific Front Lay Style:

In comparison with the card board sheet, the corrugated board has far more toughness. If the corrugated board abnormally reaches to the front lay, it will hurt the entrance lay and the gripper bar when the front lay reaches to its optimum situation.
CZPTly the producers will set up sensors on this element to cease the equipment when the paper is fed abnormally to the entrance lay. Even so, when the device is operating at the large pace, the inertia will bring the machine to run for a even though to make the entrance lay to its optimum position and then also injury the entrance lay and the gripper bar.
 
Our particular design is that when the abnormal board feeding happens and getting detected, the front lay can never reaches to its optimum point which can make free of charge from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our special style, so there is no image to be demonstrated listed here.

  1. Vehicle-Guide Switching Program

The Feeding system for this sort of device can do auto and handbook. When the sheet shape is great, you can use auto-function. When the form of the sheet is not excellent, you can use handbook purpose and do sheet feeding manually.  
 
 
When the sheet is not excellent in form,, you can open up the rear beam and lift up the feeder to do guide feeding.

  1. Configurations:
Name Manufacturer and Origin Remarks
CZPT SKF Swiss Important portion
IKO Japan or HangCZPT, China Not essential element
Chain Renold U.K Principal Chain ( Discrepancy of less than .two mm for for each 10 chains of equipment chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Image CZPT Swap Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Major Motor Siemens Joint Undertaking
PLC Delta, ZheJiang  
Man-equipment Interface Delta  
Pneumatic Components Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping CPG ZheJiang  

 
 

Automatic Die Cutting Machine