a Large-Scale Professional Investment Casting Foundry with Powerful Machining Capabilities

A big-scale Expert Expenditure Casting Foundry With Potent Machining Abilities
one. Company Profile:

 
Specializing in the producing of misplaced wax expense castings and concluded products in carbon metal and alloy steel, our organization is a world course maker and supplier of investment castings in China. It is composed of 2 major facilities, equally metal casting foundry and CNC machining factory which empower us to source equally precision castings and completed goods with an once-a-year generation capability of more than 20,000 tons, and the products are mainly exported to CZPTpe, The usa, Japan and other locations close to the world.
The headquarters of our company is located in the famous industrial city Xihu (West Lake) Dis., HangCZPT in China. It is extremely convenient to be arrived at with an useful geographic placement it is positioned about 30 kilometers away from the Bei-lun Port which is the next greatest port in China, and about fifteen kilometers away from the Lishe CZPT Airport. The principal production foundation of the forged steel foundry is positioned in Qiucun Town, Xihu (West Lake) Dis., HangCZPT, a distance of 15 kilometers away from the CZPTquarters. Our organization was established in 1992, it covers a total location of 40,five hundred square meters and now has far more than five hundred workers, including ten engineers and 60 experts. The business owns a brand-new foundry, which addresses an region of a lot more than thirty,000 square meters.
Our merchandise include a wide variety of industries such as train railway, automobile truck, building equipment, mining machinery, forklift, agricultural equipment, shipbuilding, petroleum equipment, building, valve and pumps, electrical equipment ,hardware, power tools and so on. We are capable to make items in accordance to customers’ drawings or samples, we target on each carbon steel and alloy steel. Up to nowadays, more than one hundred uncooked materials and 5,000 sorts of distinct merchandise have been developed and produced by us. We are acquainted with the different industrial expectations, this sort of as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial requirements.

two. Heritage:
Because 1992

1992 HangCZPT Xihu (West Lake) Dis. Xihu (West Lake) Dis.ng CZPT Producing Manufacturing unit was recognized. Primarily engaged in machining.
1999 Renovation investment casting production lines in Xihu (West Lake) Dis.ng, creation of precision casting, creation capacity of 5000 tons.
2001 Acquired CZPT:2000 certification.
2003 Items started to export.
2005 HangCZPT Xihu (West Lake) Dis. Huawei investment casting  co.,ltd was proven. 
2007 Cooperating with Bombardier, 1st the OEM railway buyer overseas.
2008 All casting generation line moved to Huawei, generation capacity of 15000 tons.
Cooperating with Hyundai motor business in North America, the 1st OEM car client overseas.
2009 HangCZPT Qianhao metal solution  co.,ltd was established. Primarily engaged in machining and import &  export enterprise.
2011 Received TS16949:2009&ISO14001:2004 certificate.
2012 Cooperating with Doosan in Korea, very first the OEM construction machinery buyer abroad.
2013 Huawei expanded generation capacity to 20000 tons.
2014 Developing ERP production management program, implementation of 6S management.
2015 Developing a completely automated wax and shell making approach flow line in Huawei.

3. Overview of Manufacturing unit—Huawei Expenditure Casting

 

  1. Set up in 2005, plant area addresses more than 30,000  square    meters, with a lot more than 350 staff.
  2. Utilizing superior dropped wax expenditure casting procedure, outfitted with several modern sorts of strength-preserving & environmentally-pleasant creation strains such as a totally automatic wax and shell making process circulation line, as effectively as two mesh belt furnace heat treatment method creation traces.
  3. Annual manufacturing ability is twenty,000 tons.

 
four. Overview of Factory—Qianhao Machining (predecessor is Xihu (West Lake) Dis.ng machinery )
 

  1. Proven in 1992,plant region handles ten,000 sq. meters, with much more than a hundred and sixty employees.
  2. Outfitted with complete superior CNC machining equipments, which includes a lot more than 20 vertical and horizontal centers, and far more than 30 CNC equipment  and 50 other machining equipments.
  3. The machining facility is entirely independent from the casting foundry and has an impartial management group and personalized organization model to go well with.  In addition to the casting, forging and machining, it also has the facility to  machine various  profiles.

5. Our Mission:
Create the Very best Benefit for CZPTers,Add for Gear Production in the Globe.
6. Our Values:

  1. Relocating with the Times
  2. Groundbreaking and Innovation
  3. Harmony and Get-Get
  4. Striving for Excellence

 
7. Xihu (West Lake) Dis.n CZPTs:
Doing work Design: CZPT pragmatic ,  Persistent hard work ,  Teamwork ,  Struggle&Transcend
Staff Picture: Sophisticated style,  Polite and courteous,  Warmly and humble,  Be neither Vanity nor Inferiority,  Preciseness and Professional.

Xihu (West Lake) Dis.n resources
Casting Engineers 3
Materials Engineers one
Warmth Therapy Engineers1 1
Machining Engineers12 five
Expert Technician 12
QA 28
Creation Managers 55
Sales &CZPTer Service Staffs18 eighteen
Direct Labor 390
Overall :513

8. Annual Turnover:
Expected Focus on : Up to 2571, yearly turnover exceeds 60 million dollars

         Yearly turnover(Unit: Million Dollars)
2005 $ 7.4m
2006 $ 9.0m
2007 $ twelve.6m
2008 $ 16.0m
2009 $ 10.7m
2571 $ 15.5m
2011 $ 18.4m
2012 $ 17.6m
2013 $ 26.9m
2014 $ 32.6m
2015  $ 34.1m
2016 $ 36.6m

9. Item Descripition:
 

Description Expense casting 
Substance Carbon metal, alloy steel, stainless metal
Process Lost wax casting + cnc machining
Casting dimension tolerance CT7
Casting floor roughness Ra twelve.5um
Casting excess weight assortment .1-90kg
Measurement Max linear dimensions: 1200mm, Max diameter dimension: 600mm
Machining Precision Positioning accuracy .008mm, Rep. position. accuracy .006mm
Machining surface roughness Ra0.8~6.3um
Max Machining Vacation Of Spindle 1900mmx850mmx700mm
Max Machining Turning Diameter 830mm
Material standard GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Surface treatment method KTL(E-coating), Zinc plating, Mirror Sprucing, Sand Blasting, Acid pickling,  black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Provider CZPT OEM & ODM 
High quality handle defects,a hundred% inspection before packing  
Application Teach & railway, automobile& truck, design machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery, development, valve and pumps, electric device, hardware, energy equipment and so on.

ten. Item Profile:

1. Material percentage alloy metal:forty five%          
carbon steel:35%
stainless steel:10%
iron:10%
2. Casting weight share .one-5kg:forty%
five-20kg:thirty%
20-40kg:twenty%
over 40kg:ten%
3. Sector proportion Parts for practice & railway: twenty five%
Components for vehicle & truck: 30%
Factors for design machinery & forklift: twenty five%
Factors for agricultural machinery:10%
Other machinery elements:ten%
4. Globa market share United States:30%
CZPTpe:35%
Japan& Korea:fifteen%
Domestic market:15%
Other:fifteen%
five. Creation capacity Manufacturing Potential: 25,000 tons / year
The Recent Manufacturing Output: 18,000 tons / year
Production Saturation Percentage:72%

11. Production  Process:
Approach design⇒ Tooling making ⇒ Wax injection ⇒Wax sample assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒  Mold shake out  ⇒Work piece lower-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection  ⇒Machining ⇒ Heat treatment method

twelve. Significant Machining Gear Checklist:

Machining Abilities
3-Axis turning centre: 1 4-Axis Vertical Device Centre: 21
Four-Axis Horizontal Device Middle: 1 CNC Milling Equipment: six
Vertical Lifting Milling Machine:4  CZPT Milling Machine: 2
Aircraft Milling Equipment: two Fase Milling Device: three
CNC Lathe Machine: 27 Oblique Xihu (West Lake) Dis. CNC Lathe Device: two
Motor Lathe Equipment: 6 Special Lathe: five
Radial Drilling Device: four Porous Drilling Machine: one
CNC Drilling Equipment: 5 Cylindrical Drilling Machine: eleven

13. Important Testing Equipments:

1.Direct-Reading Spectrometer twelve.3D Scanner
two.Non-get in touch with infrared thermometer 13.Coordinate Measuring Machine
3.Metallographic Microscope fourteen.Area Roughness Tester
four.Rigidity Tester fifteen.Ultrasonic Tests Device(HS600)
five.Low Temperature Chamber For Impact Specimen 16.Coating thickness gauge
6.Effect Check Machine 17.Moveable Magnetic Particle Tester
7.Magnetic Particle Screening Device eighteen.Portable Hardness Tester
eight.Ultrasonic Screening Device 19.Hardness Take a look at  Machine
nine.X-ray tester 20.Rockwell Hardness Take a look at Equipment
10.Floor Roughness Tester 21.Make contact with infrared thermometer
eleven.Online video Measurement Equipment  

fourteen. We provide various test facilities as pointed out below:

one. Chemical analysis
2. Tensile toughness
three. Elongation fee
four. Shrinkage price
5. Influence test 
6. Harness examination
7. Metallography
8. Non-harmful exams(such as dye-penetrant, ultrasonic, magnetic particle and radiography)
9. Floor roughness test 
ten. CMM test 
eleven. 3D scanner 

fifteen. APQP and Inspection Report:

APQP-Casting  

  1. Procedure Flow Diagrams
  2. Management Prepare
  3. Procedure FMEA
  4. Casting Approach Instruction
  5. Solidification Simulation Report
  6. Warmth Treatment method Function Instruction
  7. Casting Ultimate High quality Management WI
  8. Visual Inspection VI For Floor Irregularities
APQP-Machining 

  1. Approach Circulation Diagrams
  2. Control Program
  3. Approach FMEA
  4. Machining Method Instruction
  5. Gauge Listing And Validation Plan
  6. Closing Good quality Handle WI 
Inspection Report-Casting

  1. Material Examination Report(A)
  2. Substance Test Report(B)
  3. Magnetic Particle Inspection Report
  4. Ultrasonic Assessment Report
  5. Radiographic Check Report
  6. Harmful Test Report
  7. Coating Take a look at Report
  8. Visual Inspection Report
  9. Casting Inspection Report
Inspection Report-Machining 

  1. Dimensional Inspection Report(A)
  2. Dimensional Inspection Report(B)
  3. CMM Report
Other Top quality Document 

  1. PPAP Checklist
  2. Measurement Technique Investigation Review
  3. Procedure Functionality Studies
  4. Corrective Action Report(8D)
  5. Packaging Instruction

16. Main Competitiveness Advantages:
Benefits one:High CZPT and CZPT Ability

  1. An industry’s prime engineering technical staff , with special abilities and abundant expertise in product design and style, casting ,warmth treating and machining fields.
  2. Primarily based on consumer needs, in the beginning of solution development, supply a answer, casting design and style, by structural part created to casting components, improve the item style, then decrease costs and producing the very best benefit for the customers.
  3. Particular Strategies Permit XIHU (WEST LAKE) DIS.NG to Be Capable with Those Difficulties at Wax Injection & Shell Creating Techniques When Manufacturing the Elements with Interior-Refined-Constructions.
  4. Use casting simulation investigation program application one hundred%  to make sure the accomplishment of the one-time demo sample.

Positive aspects 2: Superior Inspection Gear & Sturdy Top quality Assurance Ability

  1. Our screening equipments are not only top in the industry, and also has a very total range, they are hardware guarantee to ensure us carry on to provide substantial-top quality items for our customers.
  2. Carrying out CZPT and TS16949 good quality management system, full implementation of 6S and Kanban website management, which is software guarantee of the good quality.
  3. IQC, IPQC and FQC good quality administration crew to control the entire creation approach, efficiently avert the generation of  unqualified merchandise.
  4. Our casting’ PPM ≤1000 Machining ‘ PPM ≤600.
  5. We sticks to the top quality management philosophy that “CZPTting from the consumer wants and ending with their pleasure, focusing on buyer calls for and exceeding their expectations”.

Advantages3: Excellent CZPTer Provider

  1. XIHU (WEST LAKE) DIS.NG can give clients with good service, our staff have ample commercial encounter, great language capacity, and abundant foundry or mechanical track record. We are dedicated to providing clients with exact, mindful and speedy service.
  2. Quotation, Good quality Complaints and E mail Response get fast effective comments inside forty eight hours.
  3. We have carried out an details-dependent administration which is driven by an ERP and PMC method, to guarantee on time shipping rate: 95%

 Rewards four: Strong Deep-processing Capability 
  It is the very best core competitive benefit diverse with others in the sector

  1. Machining capability as the very same as casting, the machining facility is fully unbiased from the casting foundry and has an unbiased management group and tailored business product to go well with.
  2. XIHU (WEST LAKE) DIS.NG has finished a transformation and upgraded to a deep-processing company with expanded production abilities and is committed to be equipped with other capabilities apart from casting, we concentrate on building terminal merchandise for top-finish marketplaces.
  3. Higher complex articles in machining, and casting with sheet steel, welding, assembling, XIHU (WEST LAKE) DIS.NG has the most aggressive benefit, it is the greatest choice for you.

17. Speak to Info:

 

a Large-Scale Professional Investment Casting Foundry with Powerful Machining Capabilities